Automatic multi spot welding line for industrial mesh production

 

Rosstroytech offers completely automatic welding line WL series with coil holder systems, built-in straightening & cutting units.

 

How it works

 

Operator sets up appropriate technical parameters via control panel, and makes general adjustments of the equipment before welding. Then operator connects the longitudinal wires from coils system to the machine, and the transverse coil also. Unwinding wire from the coil, the cutting unit makes bars and rods of specified size and then feeds them to the welding zone. Simultaneous multi spot welding in place of intersections allows making scalable volumes for building & construction industry on demand.

 

Basic features

 

The current WL series based on innovate welding technology. The welding unit combines several pairs of electrodes that allow changing the step of the longitudinal rods without rewiring welding bus system. The process is virtually confined to change program settings via the control panel and the loading wire in the desired longitudinal feeders. Fast & simple adjustment option provides advantage for the concrete industry; the machine’s settings could be changed several times a day!

 

Coils holder system

 

Vertical multirow holder system allows swapping the coils without stopping the production process. When replace the coil, splice the wires using manual butt-welding machine (not included).

 

Loop accumulators

 

Creating a loop between the feeder and transport mechanisms for smooth uncoil, reduces wear and tear of the components, significantly increases the welding line performance.

 

Pre-straightening unit

 

Preliminary straightening of longitudinal wire is performed in two dimensions by rollers system installed in the units. Each unit is customized individually for appropriate longitudinal wire.

 

Guillotine module

 

Specially made for transverse cutting of the mesh of a specified length. Configuration of the positions is made via control panel. The guillotine is a pneumatic driven.

 

Packaging unit

 

Located behind the guillotine. When the production of the mesh is complete, the leafs drop down the mesh in the pile. Non-motorized roller conveyor can be made on demand of the customer.